2024年3月27日星期三

Mash Tun Floors

 

Mash tun floors are removable plates used in the mash tun, it has two functions:

--Support the mash bed.

--Filter the wort as it flows through.


There are two types of mash tun floors: perforated type, and wedge wire screen type. 

YUANLV provides wedge wire type customized services for global customers.

Wedge Wire Mash Tun Floors for Enhanced Brewing Efficiency.

Optimize Your Brewery with Wedge Wire Screen Floors for Mash Tuns


In the intricate process of beer production, where malted barley grains are ground and mixed with hot water to activate enzymes, precision is paramount. As starches convert into sugar, the resulting solution must be meticulously filtered before transferring into a vessel for further processing. This is where the importance of a reliable filtration system comes into play.


Traditionally, brewery mash tuns have relied on perforated metal plates to act as a filter at the vessel's base. However, many brewers encountered challenges with this setup. Issues such as difficulty in emptying the vessel and unclear runoff plagued their brewing process, hindering efficiency and affecting the quality of the final product.


Wedge Wire Screen mash tun Floors for brewery filtration

The Wedge Wire Screen mash tun Floors – a better filter screens in brewery filtration. Whitch is made from high-quality materials and precision-engineered to perfection, this mash tun Floors offers unparalleled performance and efficiency.


Unlike traditional perforated plates, wedge wire screen mash tun Floors boast superior filtration capabilities, ensuring swift drainage and crystal-clear runoff with minimal husk residue. The unique design of wedge wire screens prevents clogging and blinding, allowing for continuous operation without interruptions.


At YUANLV, whether you need circular or square floors, large or small sections for ease of cleaning, we have the expertise to deliver wedge wire screen mash tun Floors that perfectly integrate with your brewing setup.


Our wedge wire mash tun floors are not only highly efficient but also remarkably easy to maintain. Thanks to their self-cleaning properties, they require minimal upkeep, offering a cost-effective and hassle-free solution for breweries of all sizes.




Success Case:

A Canadian brewing company was using perforated plates for a mash tun floor client. However, he was having problems emptying the vessel, and the run off was not very clear. After installing the YUNALV wedge wire mash tun floor, the run off was quicker and also clearer with less husk.

This new wedge wire mash tun floor replaces a perforated sheet false bottom. The wedge wire is used at the bottom of the mash tun to cleanse and speed up the draining process.



Benefits Of Using Wedge Wire Screen

 Wedge wire brewing mash tun false bottom floors

Wedge wire brewing mash tun false bottom floors consist of shape profile wire and longitudinal support rods. At each intersecting point the V shape section plane can avoid blockage, and make sure of the unimpeded water.


The milled area of the wedge wire mash tun screen are more continuous open area and precise slots, which can guarantee correct filtration. Correct filtration is extremely important in order to prevent the husks from passing through to the subsequent boiling phase, so that prevent bitter substances from being released into the beer.





Contact Us

For more information on our wedge wire mash tun flooring, contact us at 86-18032153916 or admin@yuanlvfilter.com

When you contact us, please provide your detailed requirements. That will help us give you a valid quotation.

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Lauter Tun Screen false bottom for brewery equipment filtration

 A wedge wire support grid provides a false bottom in a lauter tun in many breweries. The lauter tun screen sits on a ledge that is positioned on the inside diameter of the tank.  It may also be necessary to have support beams depending on loading and tank diameter.

The lauter tun, a traditional brewing vessel, has undergone significant evolution over time. While its primary function remains unchanged - to separate extracted wort from solids - modern advancements have elevated the design of lauter tuns to new heights, enabling quicker and more thorough sugar extraction from the grain.


The false bottom, located at the heart of a lauter tun, is a crucial component that helps hold back solids while allowing liquids to pass through. 

Unlike traditional designs, today's false bottoms are made from wedge wire technology. These false bottoms have thin slits that serve as a filtration medium, effectively clarifying the cloudy mash as it flows out of the tub, leaving behind a clear liquid rich in sugars.


Wedge wire technology offers a remarkable advantage, providing a free-flow surface area of up to 12% of the tun's bottom. This increased surface area enhances the efficiency of sugar extraction from the grain, minimizing loss.


In many breweries, a support grid called a wedge wire serves as the foundation for the false bottom in the lauter tun. This support grid is anchored to a ledge located along the tank's inner diameter, providing stability and structural integrity. Depending on the tank's load and diameter, additional support beams may be required to reinforce the false bottom and ensure smooth operation.


With these innovative features, modern lauter tuns equipped with wedge wire false bottoms offer unparalleled performance, facilitating quick and complete sugar extraction from the grain. Adopting this advanced technology leads to increased efficiency and productivity, leading to the creation of exceptional brews that delight connoisseurs worldwide.


Custom Lauter Tun Screen for brewery

Usages of Lauter Tun Screen for Brewing

False bottoms for lauter tun are essential for all-grain brewing.

• Lauter tun screen

• Mash tun screen

• False bottom screens

• Custom made screens for retrofit or new installations.


Specification of the Lauter Tun Screen for Brewing

Normal Name

Lauter Tun Screen, Mash Tun Screen, False Bottom Screen

Diameter Range(MM)

200mm To 2500mm. Diameter Customized

Normal Diameter(MM)

29”, 30”, 35”, 37”, 40”, 45”, 47”, 59”, 63”, 74”, Etc

Normal Slot(MM)

0.7mm, 0.75mm, 0.8mm, 1.0mm, customized

Normal Thickness (MM)

8.5mm, 20mm. 25mm, 30mm, 40mm, 50mm, Customized. 

Sections & Shape

1 Cycle, 2 PCS, 3 PCS, 4 PCS, 6 PCS, 8 PCS. Customized

Wedge Wire (MM)

2x4MM Wedge Wire, 3x5MM Wedge Wire

Support Rod (MM)

3x5MM V-shaped Support Rod, 3x5mm Square Support Rod

Strengthen Rod (MM)

Thickness and Height according to the diameter and screen thickness

Note

Customized


Need help? Get in touch to get more Details

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False Bottoms for Mash Tun

 

False Bottoms for Mash Tun

Our most popular product is false bottoms for mash tun. We supply false bottoms for Mash Tun, Cooler, brew pots, keg kettles, coolers, and Lauter Tun.

There are two types of false bottoms: wedge wire false bottoms & perforated false bottoms.

Our product is a wedge wire type.

– False bottom material: Stainless steel 304, 304L,316, 316L, 904L, circular wedge wire screen

– Slot size: custom

– Bottom of lauter tun or mash tun

– Support

– Separate pure wort(filtering)

Application: mash tun, lauter tun, brew kettle, boil kettle.



False bottoms are a crucial component of all-grain brewing equipment as they help separate the wort flow from the grains during the lautering process. This helps prevent clogging your brewing kettle and ensures the best extraction from your grains. We offer a wide range of false bottoms to suit all brewing setups. Our false bottoms are made from high-quality stainless steel and are designed to last.

Enhance efficiency and mash tun lautering speed with this false bottom. Unlike other false bottoms, this slotted false bottom has a flat shape, resulting in an even grain bed depth within the kettle. Compared to a perforated false bottom, the smaller, longer shape of the gaps in our false bottom means that fewer grain particles will slip through the gaps.

False Bottoms for Mash Tun

There are two types of false bottoms: wedge wire false bottoms & perforated false bottoms.

Our product is a wedge wire type.

– False bottom material: Stainless steel 304, 304L,316, 316L, 904L, circular wedge wire screen

– Slot size: custom

– Bottom of lauter tun or mash tun

– Support

– Separate pure wort(filtering)

Application: mash tun, lauter tun, brew kettle, boil kettle.

Wedge Wire False Bottom vs. Perforated False Bottom:

In the brewing equipment industry, the choice between a wedge wire false bottom and a perforated false bottom hinges on their distinct structural characteristics, each offering unique advantages.

Wedge Wire False Bottom:

1- Compared to a perforated plate, the structure is firm and the compression resistance is strong, making it difficult to deform.

2- A spacious opening area.

3- High flow rate.

4- Stable gap size. The size of the perforated plate hole will change with increased usage time. The V-wire structure eliminates this issue.

5- It’s not easy to block, but it’s easy to clean.

The advantage of the perforated false bottom is its low price, which is more suitable for home brewing, wedge wire false bottom is commonly used in industrial beer brewing,

Ultimately, the choice between these two options depends on the specific requirements and conditions of the brewing operation. While the perforated false bottom may be suitable for amateur brewers seeking affordability, industrial breweries opt for the unmatched durability, efficiency, and longevity offered by the wedge wire false bottom.

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Mash Tun Screen for brewery industry filtration

 Using a false bottom in your cooler or brewery mash tun will improve the flow of wort in the grain bed during sparging or recirculation. This design will also increase efficiency compared to other homemade mash tun designs.

Brewery mash tun floors installing the wedge wire screen floor, the run off was quicker and clearer with less husk.



Using a false bottom in your cooler or brewery mash tun will improve workflow in the grain bed during sparging or recirculation. This design will also increase efficiency compared to other homemade mash tun designs. Wedge wire mesh tun screens help prevent breaking material and hop particles from entering your fermenter or clogging up other equipment after the boil.

Brewery mash tun floors installing the wedge wire screen floor, the runoff was quicker and clearer with less husk.


Characteristics of Wedge Wire Mesh Tun Screen:

1.) Wedge wire screen style isn't easy to be locked
2.) Due to the different pressures between the inside and outside, cleaning the plugging material could be very easy.
3.) We are eager for long-term cooperative parters, our factory promises the best quality to have high filtering accuracy, high strength, and durability
4.) We have the most advanced equipment and the most professional workers, so totally could be as per the customer's drawing to produce new styles.

Lauter Tun False Bottom Screen for BreweryLauter Tun False Bottom Screen for BreweryLauter Tun False Bottom Screen for Brewery

Specification of the Wedge Wire Mesh Tun Screen:


Name

Lauter Tun Screen, Mash Tun Screen, False Bottom Screen, Etc.

Diameter Range(MM)

200mm To 2500mm. Diameter Customized

Normal Diameter(MM)

29”, 30”, 35”, 37”, 40”, 45”, 47”, 59”, 63”, 74”, Etc

Normal Slot(MM)

0.7mm, 0.75mm, 0.8mm, 1.0mm, customized

Normal Thickness (MM)

8.5mm, 20mm. 25mm, 30mm, 40mm, 50mm, Customized. 

Sections & shape

1 Cycle, 2 PCS, 3 PCS, 4 PCS, 6 PCS, 8 PCS. Customized

Wedge wire (MM)

2x4MM Wedge Wire, 3x5MM Wedge Wire

Support Rod (MM)

3x5MM V-shaped Support Rod, 3x5mm Square Support Rod

Strengthen Rod (MM)

Thickness and Height according to the diameter and screen thickness

Note

Customized. 


Need help? Get in touch to get more Details

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2024年3月25日星期一

Wedge Wire False Bottom Screens For Lauter Tuns

 Wedge Wire False Bottom Screens For Lauter Tuns

cutting-edge screens for the brewing and distillery industry.

Wedge wire false bottoms have become widespread in brewery filter barrels due to their self-cleaning properties, blockage resistance, high filtration accuracy, and superior flow rates.

If you have any further questions about wedge wire false bottom screens or wedge wire, don't hesitate to get in touch with us or email us today.


Wedge wire false bottoms are highly favored in the brewing and distillery industry due to their innovative V-shaped welding wire structure. 

This design features a flat and smooth surface at the top, effectively deterring grain accumulation during the brewing process. Additionally, the V-wire shape narrows down towards the bottom, gradually widening the openings. This unique configuration facilitates easier liquid passage, thereby accelerating the flow rate.


The automatic cleaning capability, resistance to blockages, high filtration accuracy, and superior flow rates make wedge wire false bottoms the preferred choice for many brewery filter barrels. These false bottoms allow the solid grain components of the mash to serve as a natural filter, separating the wort efficiently. While the slot openings of the false bottom screen technically do not act as filters, they play a crucial role in supporting the grain, which becomes the primary filtering medium. This mechanism ensures effective filtration, holding back the smallest solids while allowing the wort to pass through.


A key aspect of wedge wire false bottoms is their high-quality, tight-tolerance construction. This precision engineering is essential to ensure that the brewing process occurs correctly and uniformly. By preventing bitterness or other compromises in the resulting product—whether it's beer, liquor, or wine—these false bottoms uphold the integrity of the final beverage.


So, what exactly is a wedge wire false bottom? 

It is a sieve screen meticulously crafted to separate wort from the solids of the mash. 

Particularly in electronic beer brewing systems, where wort extraction is automated, reliable lautering equipment is imperative. Traditionally, the lauter tun or brew kettle false bottom was made of perforated plates. 

However, modern advancements have led to the adoption of stainless steel false bottoms, specifically engineered with wedge wire. This material choice not only allows for higher flow rates but also offers anti-clogging and self-cleaning properties.


Wedge Wire False Bottom Specification

Normal Name

wedge wire false bottom Screen, Mash Tun Screen, False Bottom Screen, Etc.

Diameter Range(MM)

200mm To 2500mm. Diameter Customized

Normal Diameter(MM)

29”, 30”, 35”, 37”, 40”, 45”, 47”, 59”, 63”, 74”, Etc

Normal Slot(MM)

0.7mm, 0.75mm, 0.8mm, 1.0mm, customized

Normal Thickness (MM)

8.5mm, 20mm. 25mm, 30mm, 40mm, 50mm, Customized. 

Sections & shape

1 Cycle, 2 PCS, 3 PCS, 4 PCS, 6 PCS, 8 PCS. Customized

Wedge wire (MM)

2x4MM Wedge Wire, 3x5MM Wedge Wire

Support Rod (MM)

3x5MM V-shaped Support Rod, 3x5mm Square Support Rod

Strengthen Rod (MM)

Thickness and Height according to the diameter and screen thickness

Note

More details, Customized.



Wedge Wire False Bottom for brewery

Why Choose Wedge Wire for False Bottom Screens?

Wedge wire represents a superior choice for lauter screens due to its simplicity in construction, ease of cleaning, and maintenance. Its design allows for efficient filtration while minimizing the risk of clogging, making it the preferred option for many brewing and distilling operations.


In terms of materials, stainless steel stands out as the ideal choice for lautering screens, offering several key advantages. 

--Firstly, stainless steel boasts exceptional strength, ensuring the durability and longevity of the equipment. 

--Secondly, it holds food and beverage grade approval, meeting stringent industry standards for hygiene and safety. 

--Moreover, stainless steel is easily cleaned, contributing to the maintenance of sanitary conditions essential for brewing and distilling processes. 

--Lastly, its durability ensures resistance to corrosion and wear, even in environments characterized by temperature fluctuations and chemical exposure.


The temperature sensitivity and durability requirements inherent in lautering processes necessitate the investment in stainless steel equipment. Any minor variations in temperature or chemical composition during lautering can adversely affect the quality of the wort, leading to undesirable flavors in the final product. Stainless steel provides a nonreactive surface, safeguarding the integrity of the wort and ensuring consistent taste and quality in the finished beer, liquor, or wine.


Wedge wire lauter screens offer versatility, catering to brewing and distilling operations of all scales, from nano- and microbreweries to large commercial endeavors. Their modular configuration enables easy scalability, allowing businesses to expand their operations without the need for significant equipment upgrades. This ensures that the initial investment in wedge wire lauter screens continues to yield returns as the business grows, providing a cost-effective and efficient solution for long-term success.

In the art of brewing and distilling, the importance of reliable components cannot be overstated. Our wedge wire false bottoms not only streamline the lautering process but also minimize downtime and the risk of batch spoilage, thereby safeguarding your bottom line and reputation. Invest in cutting-edge solutions and elevate your brewing or distilling operation to new heights of efficiency and excellence.

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2024年3月14日星期四

tower internals hot sales

 Tower internals are pivotal in ensuring optimal mass transfer efficiency in packed towers across various industrial applications. These components are instrumental in facilitating the interaction between liquid and gas, thereby influencing the overall performance of processes such as absorption and distillation. Understanding tower internals' layout, functionality, and selection criteria is crucial for achieving maximum efficiency in industrial operations.

Tower Internals Overview:

Tower internals encompass a range of components designed to facilitate efficient mass transfer within packed towers. Each component serves a specific function in distributing liquid and gas evenly throughout the tower, thereby enhancing overall performance.

Common tower internals include liquid distributors/redistributors, spray nozzles, support plates, and collector trays.

Liquid Distributors/Redistributors:

Liquid distributors ensure uniform liquid distribution over the tower packing material. They play a critical role in maximizing surface contact between the liquid and gas phases, thus optimizing mass transfer efficiency. Additionally, liquid redistributors prevent liquid accumulation along the tower walls, contributing to uninterrupted tower operation.

Liquid Distributors for Tower internal

Spray Nozzles:

Spray nozzles offer precision in liquid dispersion, allowing for efficient distribution of liquid within the tower. By controlling the angle and flow rate of the liquid spray, spray nozzles ensure uniform coverage of the packing material, further enhancing mass transfer efficiency.

Spray nozzles for Tower internals

Support Plates and Collector Trays:

Support plates and collector trays provide structural support for packing layers within the tower. They help maintain the integrity of the packing material and prevent issues such as foaming and fouling, which can impede mass transfer efficiency. Additionally, support plates and collector trays facilitate even distribution of liquid and gas throughout the tower, contributing to optimal performance.

Support Plates and Collector Trays

Tower Operation Overview:

In a packed tower, gas ascends through the packing material, while liquid descends countercurrently. This flow pattern creates ideal conditions for mass transfer between the liquid and gas phases, leading to the desired separation or reaction outcomes. Tower internals, such as liquid distributors, support plates, and spray nozzles, play a crucial role in promoting efficient mass transfer within the tower.

Selecting the Right Tower Internals:

Choosing the appropriate tower internals is essential for matching the specific requirements of each application. Factors such as pressure, type of liquid and gas, and desired mass transfer efficiency must be considered when selecting tower internals. Our team can provide expert guidance and assistance in selecting the ideal components to optimize mass transfer efficiency in your packed tower.

Conclusion:

Tower internals are integral components that contribute to the efficient operation of packed towers in various industrial processes. By ensuring uniform distribution of liquid and gas, these components enhance mass transfer efficiency, leading to improved performance and productivity. With our comprehensive range of tower internals and expert guidance, we can help you achieve maximum efficiency in your packed tower operations. 

 

Contact us today to learn more about our high-quality tower internals and how they can benefit your application.

Emails: sales@ubooem.com 

If you have any questions or want to order the Tower Internals products.

2024年3月11日星期一

Tower Internals Technology and Products

 Optimizing tower internals is crucial for achieving maximum mass transfer efficiency in various industrial processes. Our comprehensive range of tower internals includes liquid distributors, bed limiters, support plates, spray nozzles, and collector trays. 

Understanding the layout and functionality of tower internals is essential for selecting the right components tailored to your specific application.


Tower Layout and Operation:

A tower's primary function is facilitating the interaction between liquid and gas, promoting mass transfer. Utilizing diverse packing media and distribution channels increases the surface area for efficient contact between the liquid and gas phases. Tower internals play a pivotal role in ensuring the uniform distribution of liquid and gas throughout the tower, influencing the overall performance of absorption or distillation processes.


What Are Tower Internals?

Each of the tower internals works to aid in evenly distributing liquid and gas for maximum mass transfer. Each component plays a vital role and must match the needs of the pressure, liquids and gases it works with. 

The following are common tower internals necessary for efficient operation:

1. Liquid Distributor/Redistributor

This pipe-type distributor accommodates multiple branch pipes with bottom orifices, ideal for pressurized liquid feeds and dispersed phase distribution in extraction columns.

Liquid Distributor for Tower Internals

2. Supporting Grid

Well-designed supporting grids are versatile and capable of handling random or structured packing materials. They provide maximum open area, support packing beds of any height, and contribute to overall tower performance.

Supporting Grid for Tower Internals

3. Spray Nozzles

Our range of full spray nozzles offers various angles and flow rates to meet specific application requirements, ensuring precise and efficient liquid distribution.

Spray Nozzles for Tower Internals

4. Catalyst Support Plate 

Specifically designed to bear the weight of catalysts, support materials, and oil, this component withstands pressure drops across the catalyst bed during the entire catalyst cycle.


Tower Operation Overview:

The general tower layout involves a liquid inlet at the top and a gas inlet at the bottom. Gas ascends through a distributor and packing material to mix with the descending liquid, creating optimal conditions for mass transfer. Supports maintain the integrity of each packing layer, while a liquid redistributor in the middle prevents liquid accumulation along the tower walls.


Selecting the Right Tower Internals:

Choosing the appropriate tower internals is critical for matching your application's specific needs of pressure, liquids, and gases. Our team can assist you in selecting the ideal tower internals for your unique requirements, ensuring enhanced mass transfer efficiency.


Contact Us Today:

If you are unsure about which tower internals suit your needs, we are here to help. Feel free to reach out for expert guidance or request a quote for our high-quality tower packing materials and other components. Enhance your tower's performance with the right internals for optimal mass transfer efficiency.


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Hot Blog

9 Key Benefits of Wedge Wire Screens

  Wedge wire , a cutting-edge screening and filtration solution, is transforming industries with its unique design and performance advantage...