Professional Filtration Equipment for the Potato Starch Industry

 The extraction of potato starch is a complex and cost-intensive process, demanding both efficiency and quality. In starch production, conserving fresh water and energy is crucial, alongside the goal of achieving high starch purity. YUBO Filter offers advanced industrial self-cleaning filter housing and candle filter solutions designed to enhance productivity while reducing operational costs.

Our self-cleaning filters are purpose-built for the automatic filtration of water in potato starch production. YUBO Filter's robust design ensures reliability and dependability, making it ideal for applications where process integrity is paramount. These filters provide precise filtration down to an impressive 35 micrometers (µm).

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Through an automated process, starch is extracted from potatoes, with water filtered down to 35 micrometers (µm). Notably, one of our customers experienced a 15% increase in production and significantly reduced maintenance by adopting our Auto inline self cleaning filter.

Modern potato starch production involves well-defined processes, mainly distinguished by effluent requirements and the necessity to recover protein to reduce BOD (Biochemical Oxygen Demand) load. YUBO Filter offers a comprehensive range of filter products and filtration systems for potato starch production, characterized by high reliability, low operational costs, and outstanding performance.

Fruit Water Removal

Efficiently removing fruit water at the beginning of the process improves starch quality and enables the recovery of proteins as valuable by-products. Our wedge wire centrifuge baskets deliver high dry solids percentages, increased capacity, and minimal maintenance requirements. A higher dry solids percentage reduces impurities to be washed off during starch washing, consequently lowering water consumption.

Starch Extraction

Wedge wire sieve screens are employed for effective fiber removal. Each screening centrifuge comprises a rotating conical basket with sieve plates, a continuous spray nozzle arrangement for washing over the pulp layer, a housing equipped with nozzles for sieve "backwashing" and housing cleaning, and a reliable drive arrangement.

Pre-Concentration

Self-cleaning filter housings are perfectly suited for potato starch production, offering maximum separation efficiency, precise control, minimal clogging, and easy maintenance.

Starch Washing

Candle filter housings, known for their high performance and dependable operation, facilitate efficient washing and yield exceptionally low impurity levels in the final product.

Protein Precipitation and Recovery

Fruit water is processed in a separate line, featuring a regenerative spiral heat exchanger system for protein coagulation, followed by a decanter centrifuge for efficient separation and recovery of coagulated proteins.

Additional Equipment

YUBO provides an extensive range of equipment for use in starch processing, including strainers and degritting systems.

Tailored Solutions for Specific Processes

Our filtration solutions and filters for potato starch production are adaptable to meet individual customer process requirements.

Interested in Learning More About Our Potato Starch Extraction Solutions?

Feel free to reach out to our starch filter experts through our contact form. With over 15 years of experience in developing filtration solutions for various industries, we eagerly await your special requests and inquiries.

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The Candle Filter Housing: Filtration Solution for Liquid Clarification and Recovery with Low Solid Content

 Candle Filter Housing is a state-of-the-art, self-cleaning filtration system meticulously designed for the clarification and recovery of liquids containing low solid content. This innovative cylindrical filter housing is engineered to retain the formed cake, making it an ideal choice for a wide range of applications across various industries.

Candle Filter Housing Features:

Robust Stainless Steel Construction: Our filter housing is crafted from premium stainless steel, ensuring durability and longevity. Special materials are available upon request to meet your specific needs.

Fully Enclosed Operation: The fully closed design of our filter housing enables it to handle even the most corrosive and volatile liquids without compromising the environment or the safety of your employees. It's your go-to solution for hazardous environments where high pressure and safe operation are paramount.

Filter Aid Compatibility: Our system allows for the addition of filter aid as needed, giving you enhanced flexibility in your filtration processes.

No Residual Liquid: We've incorporated a unique design that eliminates residual liquid. Simultaneously, the filter cake can be efficiently dried, making it suitable for processing and recycling filter cakes with minimal liquid loss.

Versatile Filter Aids: We offer a range of filter aids in various materials to meet the diverse filtration demands of all industries, ensuring you have the right tools for the job.

  Candle Filter Housing Applications:

  Our Candle Filter Housing is trusted and widely used in the following industries:

   1. Pharmaceuticals: Perfect for filtering biological and plasma products, compressed air and gas filtration, and catalyst recovery filtration.

  2. Food & Beverage: Ideal for applications such as fermented beer filtration, edible oil  bleaching & filtration, dewaxing or antifreeze oil filtration, catalyst recovery filtration, decolorization, and activated carbon filtration.

  3. Oil & Gas: A reliable choice for crude oil mercury removal & filtration, gas desulfurization, sulfur recovery, and more.

  4. Environmental Protection: Essential for power station flue gas desulfurization, incineration waste gas disposal, toxic chemical precipitation & filtration, and other critical processes.

Mining: Trusted for catalyst recovery & filtration, aluminum recovery washing water filtration, and filtration in lithium and nickel production.

Why Choose Candle Filters?

Space-Efficient: Candle Filters require minimal floor space, making them a practical choice for facilities with limited room.

No Vacuum Needed: Ideal for handling volatile liquids that may not be subjected to vacuum, ensuring the integrity of your processes.

Environmental Safety: Designed to mitigate environmental hazards, providing peace of mind and compliance with regulations.

High Yield & Catalyst Recovery: Our system maximizes yield and facilitates efficient catalyst recovery, saving you time and resources.

Flexible Discharge Options: Whether you need a dry cake or a thickened slurry discharge, our Candle Filter Housing delivers.

Incorporate our Candle Filter Housing into your processes today and experience unparalleled efficiency, safety, and reliability. 

Yuanlv Filter Factory is the leading candle filter Vessel manufacturer & exporter in China, we not only provide high-quality stainless steel filter housings products but also design filtration solutions for various industries and projects filtration. For more details, please contact us today or email us: at admin@yuanlvfilter.com

Wedge Wire Screen Filter Strainers for Sewage Wastewater Treatment

 Sewage wastewater, a pervasive byproduct of urban life, poses a significant threat to our environment and public health. The necessity of effective sewage wastewater treatment cannot be overstated. In this blog post, we’ll explore the hazards associated with untreated sewage wastewater, emphasize the importance of wastewater filtration, and introduce the Wedge Wire Screen Filter Strainer as a powerful solution.

The Hazards of Untreated Sewage Wastewater

Untreated sewage wastewater is a ticking time bomb, concealing numerous dangers:

Public Health Risks: Raw sewage contains harmful pathogens, including bacteria, viruses, and parasites, which can cause waterborne diseases such as cholera, dysentery, and hepatitis.

Environmental Pollution: When discharged into water bodies, untreated sewage wastewater can lead to eutrophication, depleting oxygen levels and resulting in fish kills and the death of aquatic ecosystems.

Chemical Contaminants: Sewage wastewater often contains industrial and household chemicals, heavy metals, and pharmaceuticals, posing long-term threats to aquatic life and human health.

Odor and Aesthetic Problems: Sewage odors are unpleasant and can adversely affect the quality of life in affected areas, lowering property values and deterring tourism.

Infrastructure Damage: The corrosive nature of sewage wastewater can deteriorate pipes, sewage systems, and treatment plants, leading to costly repairs.

The Importance of Wastewater Filtration

To mitigate these hazards, effective sewage wastewater treatment is crucial. Filtration plays a pivotal role in the treatment process by removing impurities and contaminants from wastewater. Here are some key reasons why wastewater filtration is essential:

Pathogen Removal: Filtration systems can effectively remove pathogens, ensuring that treated wastewater is safe for discharge or reuse.

Pollutant Reduction: Filtration can significantly reduce the levels of chemicals, heavy metals, and other pollutants in wastewater, protecting aquatic ecosystems and human health.

Odor Control: By removing solids and organic matter, filtration can help control the foul odors associated with sewage wastewater.

Introducing the Wedge Wire Screen Filter Strainer

One outstanding solution in the realm of wastewater filtration is the Wedge Wire Screen Filter Strainer. This innovative product offers numerous benefits:

Efficient Filtration: The wedge wire screen design allows for precise filtration, capturing even the smallest particles and impurities from wastewater.

Durability: Made from high-quality materials, these filter strainers are corrosion-resistant and built to withstand harsh wastewater conditions, ensuring longevity and low maintenance costs.

Customization: Factories that produce Wedge Wire Screen Filter Strainers often offer customization options, allowing users to tailor the product to their specific wastewater treatment needs.

The Advantages of Factory-Direct Customization

Purchasing filtration products like Wedge Wire Screen Filter Strainers directly from the factory offers several compelling advantages:

Cost-Effective: Eliminating middlemen and purchasing directly from the factory can lead to cost savings.

Tailored Solutions: Customization ensures that the filtration system is perfectly suited to your wastewater treatment requirements.

Quality Assurance: Factory-direct purchases often come with better quality control and warranties, guaranteeing the performance and longevity of the product.

Faster Delivery: Eliminating intermediaries can expedite the delivery process, allowing you to implement your filtration solution more quickly.

In conclusion, the hazards associated with untreated sewage wastewater are undeniable, making effective wastewater treatment and filtration a top priority. The Wedge Wire Screen Filter Strainer stands out as a reliable and customizable solution. By purchasing directly from the factory, you not only reap the benefits of cost savings and quality assurance but also contribute to a cleaner environment and safer communities. Remember, safeguarding our water resources is not only a responsibility but also a commitment to a healthier and more sustainable future.

YUBO is a leading customized manufacturer of sewage wastewater filters in China. It specializes in providing various types of filters and wedge wire screen filter strainers for various sewage plants, water treatment companies, seawater pollution, domestic water treatment, and other companies. Different filtration solutions further improve water filtration efficiency, improve corporate efficiency and save water resources. For more water filtration system design, please feel free to contact us or send us an email by sales@oemubo.com

Separation screen in Poultry offal processing/filtering

 YUBO offers a range of liquid/solids separation screens designed specifically for poultry offal processing and filtering. Our wedge wire rotary drum screens are engineered to optimize throughput and operational efficiency while significantly reducing water consumption.

The wedge wire screen is meticulously crafted for preliminary wastewater treatment across various industrial sectors, with a particular focus on poultry slaughtering, meat processing, and wastewater treatment plants.

In poultry processing facilities, the effectiveness of rotary screens can be compromised when poultry fats and other slick particulates clog the screen openings. Traditional screening equipment often fails to manage the volume of particulate matter in the slurry, allowing unfiltered water and particulates to pass through.

YUBO's wedge wire rotary drum screens not only excel at screening out solids with remarkable precision but also set the highest standards for sanitary operation in a rotary-drum screen. Moreover, they require virtually no maintenance.

Poultry offal processing, especially in turkey processing, is known for its high water consumption. This is precisely why our wedge wire rotary drum screen systems are employed – to significantly reduce water usage. Additionally, continuous flights have been expertly welded inside the wedge wire drum to enhance its surge-handling capacity. All dry components are conveniently located outside the frame for easy maintenance access.

Wedge Wire Drum Screen: Elevating Liquid/Solids Separation for Water Reuse

YUBO's wedge wire drum screen represents a revolutionary advancement in liquid/solids separation for meat and poultry operations. Developed by our experts, the wedge wire drum screen utilizes rotary action to effectively separate protein and fat solids from water. Its design combines the advantages of wedge-wire and wire mesh stainless steel construction, resulting in superior performance.

Furthermore, our Micro Drum Screen substantially reduces BOD, TSS, and TKN levels, making it an environmentally responsible choice.

Water reuse is paramount in ensuring a sustainable future. Given the substantial water requirements in meat and poultry processing, water recycling becomes a pivotal concern for these facilities. However, each meat and poultry processing application is unique and demands a tailored liquid/solids separation solution to achieve specific water recycling goals.

By employing advanced screening technologies for wastewater treatment and harnessing reclaimed or recycled water for various purposes, meat and poultry processors can access alternative water supplies, enhance plant efficiency, reduce operational costs, and contribute to overall profitability.

Contact YUBO for your liquid/solids separation needs and join us in creating a more sustainable future.

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Centrifuge Basket for Coal Mine

 

Wedge Wire Centrifuge Basket Definition:

Basket centrifuges, also referred to as centrifugal filters or clarifiers, are equipment featuring a perforated wall and a cylindrical tubular rotor. In many instances, the outer wall of a basket centrifuge is comprised of a fine mesh screen or a series of screens with increasingly finer mesh sizes.

A wedge wire centrifuge basket is a critical component of centrifugal dewatering equipment primarily employed for the purpose of dewatering through centrifugal force.

Designed to accommodate horizontal and vertical centrifuges of both vibrating and scroll types, the wedge wire centrifuge basket serves as a pivotal element in centrifugal dryers that employ high-speed rotation or axial forces to achieve optimal dewatering. 
The wedge wire basket undergoes advanced welding processes to ensure it possesses high strength and precision, capable of withstanding the stresses induced by centrifugal dryers and enduring robust impacts from particles and water. 

This type of coal Centrifuge Basket basket is commonly used in industries such as coarse coal, fine coal, potash, and salt for activities like screening, filtration, dewatering, classification, and more.

Our assortment of top-quality wedge wire baskets is meticulously engineered for cost-effectiveness while delivering superior coal dewatering and separation.

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Advantages of Wedge Wire Centrifuge Baskets:

 

1. High Efficiency: Wedge wire centrifuge baskets offer exceptional dewatering efficiency, ensuring maximum water removal from coal.

2. Ring Welding Technology: Utilizing advanced ring welding technology in the production of wedge wire screens results in stronger welds between the wedge wire and support bars, preventing stripping or deformation.

3. High Roundness and Coaxiality: Precision is guaranteed through coaxiality correction equipment, ensuring high roundness and coaxiality in our products.

4. High Compressive Strength: Multiple longitudinal and transverse support bars on the exterior of wedge wire screen baskets significantly enhance their compressive strength.

5. Stable Filtration and Separation Capabilities: The unique continuous slotted structure of wedge wire screen baskets ensures stable filtration and separation capabilities. This design is widely employed in centrifugal dewatering equipment and has continually evolved through customer feedback and manufacturing process improvements.

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Wedge wire Coal Centrifuge Basket Size

 

Material	SS304, SS304L, SS316, SS316L, SS321, Duplex, Hastelloy, etc
OD Range	Min 68mm, the biggest according to clients’ request
ID Range	MIN 60mm, the biggest according to clients’ request
Length Range	Up to 6000 mm
Slot Direction	Radial Direction, Axial Direction
Slot Range	20 micron to 3000 micron (Tolerance:+-5 micron)
Wedge Wire	0.5x1.5	0.75x1.5	1x2	1.5*2	2x3	2*4	3*5
Support Rod	1.5x2.52x3	1.5x2.52x3	1.5x2.52x3	1.8*2.52x3	2x32x43x53x63x104x7	2x43x53x63x104x75x6	3x53x63x104x75x65x8
End Finishing	Thread fitting, Flange, Closed Plated, Resistance welded closed plate, Metal Ring, etc
Note	Customized According To Requirement

 

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Coal Centrifuge Baskets for Sale:

 

Are you seeking efficiency and the highest product quality?

Do you prioritize process consistency and installation safety?

Wedge wire centrifuge baskets featuring a proven design, a wide range of profiles, and parameters ideal for separation and dewatering applications involving coal dust, salt, mineral materials, sugar, wastewater, or oil. 

Contact us or email at us:sales@uboscreen.com today.We offer a diverse selection of baskets suitable for most centrifuge brands and models.

Custom False Bottom for Breweries

 Lautering is a crucial step in the brewing process, essential for efficiently separating crushed grains from the fermentation broth. This vital process takes place within a vessel known as a lauter tun, featuring a false bottom as an integral component. Among the various options available for false bottoms in lautering, the wedge wire screen stands out as a primary choice in the market.

What Is a Mash Tun False Bottom?

A mash tun false bottom, also referred to as a lauter tun false bottom or brew kettle false bottom, is a sieve screen designed for the separation of wort from the solid mash materials. Typically, a lauter tun or brew kettle false bottom is constructed using a wedge wire screen or perforated plate. In modern advanced mash tuns, stainless steel false bottoms predominantly employ wedge wire due to their exceptional attributes. The wedge wire design enables a higher flow rate and possesses anti-clogging and self-cleaning characteristics.

The primary function of a false bottom is to provide support for the mash bed and retain the grains above the floor while permitting liquid wort to flow through it. The unique V-shaped welding wire structure of wedge wire false bottoms offers several advantages.

At the top of the wedge wire false bottom, the V-shaped structure creates a flat and smooth surface, making it challenging for grains to accumulate. Simultaneously, the narrowing of the metal wire at the bottom gradually widens the openings, facilitating easier liquid passage and accelerating the flow rate.

Thanks to its automatic cleaning properties, resistance to clogging, high filtration precision, and excellent flow rate, wedge wire false bottoms have become the preferred choice for many brewery filter barrels.

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Benefits of Using Wedge Wire Screen False Bottoms

There are numerous benefits associated with using false bottoms made of wedge wire screen, providing a compelling alternative to address inherent issues found in other materials:

1. Large Opening Area with Precise Slot Size: Wedge wire false bottoms offer a high wort flow rate, thanks to their large opening area with precisely sized slots.

2. Higher Mechanical Strength: These false bottoms provide superior mechanical strength, offering better support for the grain bed.

3. Improved Efficiency: They are highly efficient in preventing grains from trapping or obstructing the holes, ensuring a smoother lautering process.

4. Enhanced Lautering Speed: Wedge wire false bottoms contribute to faster lautering, reducing brewing time.

Our Product Offering

Our product range includes a variety of false bottoms suitable for different brewing equipment, such as brew pots, keg kettles, coolers, and cooler mash tuns. These false bottoms feature slot widths with minimal tolerances, ensuring optimal filtration results.

False bottoms are indispensable equipment for all-grain brewing, as they play a crucial role in separating wort flow from grains during lautering. This prevents grains from clogging your brew kettle and ensures maximum extraction from the grains. Our false bottoms are constructed from high-quality stainless steel, and designed for durability.

In addition to our extensive selection of false bottoms, we also offer a wide array of other filtration solutions. From self-cleaning filter housing equipment to stainless steel filter elements, we provide everything you need to produce the finest quality beer.

Looking to Establish or Expand Your Nano Brewery or Commercial Facility?

If you are planning to build or expand your nano brewery or commercial brewing facility, we are here to assist you. Contact us today for a FREE quote on commercial brewing filter equipment.

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Invest in our top-quality false bottoms and filtration solutions to optimize your brewing process and produce exceptional beer. We are committed to providing the tools you need for brewing success.