2022年6月30日星期四

Filtration For The Food And Beverage Industry

 Filtration in the food and beverage industry is a critical part. Filtration keeps foods fresher, prolongs a snack’s shelf life, keeps beverages from spoiling too soon, and helps our veggies to taste and smell more palatable. 

Potable water is a critical ingredient in many foodstuffs such as reconstituted juices and is also used for washing and rinsing of vegetables, meats, etc.
Safety first: Whatever beverage you produce – beer, wine, bottled water, soft drinks, or spirits - you cannot afford to compromise on quality.

Filtration For The Food And Beverage Industry

Some of the more common beverages that rely on filtration technology include:

Wine Soda Beer De-alcoholization (for non-alcoholic beverages) 
Juice
watermark

Some of the more common foods that rely on filtration technology include:

1. Cheese and other dairy products
2. Meat, fish, and their solid products (not including oils, fat, and juices)
3. Fruits and vegetables (not including oils, fat, and juices)
4. Oils and fatsGrains, cereals, and starches
5. Gelatin concentration
6. Corn wet milling
7. Xanthan gum
8. Maple syrup
9. Animal feed
10. A variety of dry and liquid separation processes are used in food and beverage production. 

Below are a few common applications:

1. Salt production – Basket centrifuges are commonly used in salt production.
2. Cream separation (from milk) – Disc centrifuges were designed for cream separation and still used to this day.
3. Water purification – Membranes are used to purify water before use as a food or beverage ingredient.
4. Wastewater treatment – Wastewater is treated at facilities.
5. Corn wet milling – A variety of filtration steps, including micro and nanofiltration, are required in the wet milling of corn. For example, filtration is used to remove microorganisms as well as to concentrate and clarify corn syrup.
6. Sugar juice and crystals – Rotary vacuum drum filters separate sugar juice from settled muds before a centrifuge is used to recover sugar crystals.
7. Vegetable seed oil refinement – Tubular or disc centrifuges and vacuum filters are commonly used to refine and de-wax vegetable seed oils.
8. Beer and spirits production – Numerous separation activities take place including separation and dewatering of grains and clarifying liquids. 

How Filtration Benefits the Food and Beverage Industry?

1. Clarifying or trap filtration – Removes earth powders and particles as well as “polishes” the wine.
2. Fine filtration – Removes yeast and is often used as a pre-sterilization process.
. Sterile membrane filtration – Removes spoilage organisms.

YUBO has several decades of experience in the food and beverage market and has developed a range of specific products, addressing filtration steps along the differing beverage industry process chains, offering filter solutions and filter element products.

YUBO Filter Company offers full-service on industry filtration

Industries We Serve

Food and Beverage, Buildings, Industrial Filtration, Healthcare Facilities, Pharmaceutical Manufacturing, Gas Turbine / Power Generation, Pulp and Paper Mills

What Makes Wedge Wire Perfect for Fine Straining and Filtering?

 Stainless steel Wedge Wire filters are popular in various industries. From filtering for food and beverage companies to removing solids from wastewater, wedge wire filters are diverse in their application.

What Makes Wedge Wire Perfect for Fine Straining and Filtering?

The features of stainless steel wedge wire contribute to their ideal functionality in fine straining and filtering. The design of wedge wire ensures no clogging will occur; giving you an uninterrupted flow. This cuts out downtime and increases production. Likewise, the screens on the wedge wire are welded into ladder-like patterns that make backwashing easy, while also increasing the safety and reliability of the product.

Wedge wire also has a continuous slot opening. This is important because this type of opening dramatically increases the open area that is available. This, in turn, gives a greater access to the water-bearing zone, so more water-based products can be filtered at one time with this type of wire screen.

  
wedge wire
 
wedge wire screen
 
wedge wire filter
 

There are some highlights of wedge wire:

It has fine filtering capabilities, more so than most other wedge wire screen filters on the market.
It is built to be durable and safe to use in most industrial settings.
It can be made a custom size for the individual client.
It can be combined with various configurations of support rods for custom projects.
It has a wide range of industrial uses in several different industries where straining and filtering to a fine degree is of utmost importance.
  
wedge wire screen filter plate
 
wedge wire filter nozzle for water treatment
 
wedge wire filter tube for filtration
 

Wedge wire is popular for industrial especial:

Filtering foods that require a high level of purity, such as soups, chocolate, and cold-pressed juices.
Filtering oil or other viscous products.
Removing solids from brewing products, such as bottled teas and microbrew beers (both alcoholic and non-alcoholic).
Separating animal feed before distributing it to livestock.
Separating manure in the fertilizer industry.
Removing solids from wastewater.
Separating solids from dirt in mineral mining and processing.

Contact us to get started or learn more about our state-of-the-art stainless steel wedge wire. We can handle all your fine straining and filtration needs.

  
industrial filter
 
wedge wire filter
 
wedge wire filter screen for industry

Resin Trap Screen Filter Providing Security For the Media and Resins

 

RESIN TRAPS--Providing security in case of catastrophic failure of your media beds



We offer custom styles to accommodate your existing spooling restrictions, flow rates, pressures, and other needs. Acrylic and stainless steel housings are available.

The resin trap screen is normally closed on one side and has a flange on the other for easy installation of the equipment. The resin trap screen has a continuous slot and smooth surface. It can be made for flow-in-to-out (FITO) or flow-out-to-in (FOTI) filtration. The slot sizes are as small to capture very small particle resins. The flanged Profile Wire Screen element included with the main housing as depicted below eliminates the migration and loss of expensive resin/media, whilst at the same time protecting your pumping equipment. A combination of different Profile Wire sizes and slot openings can be used depending on your circumstance.
Resin Trap Screen Filter Providing Security For the Media and Resins

Applications



Resin traps or media traps should be installed in the product water line of most resin and media-based water treatment equipment like Softeners, Dealkalizers, Condensate Polishers, Demineralizers, Carbon Filters, Sand Filters, Portable DI Tanks, Greensand Filters, and/or Multi-Media Filters.

Also, a resin trap should be considered in the backwash lines of most ion exchange and carbon systems because temperature-related flow changes can cause these expensive materials to be sent down the drain.

 
RESIN TRAPS applicationRESIN TRAPS for industry filtration
 

3D Resin Trap



3D RESIN TRAPS
Product Quote

Once we receive your request we will contact you within 48 hours.


Can't find the resin trap you need? 
 
We specialize in custom manufacturing. You can contact us directly by emailadmin@steellong.com or leave a message to us now. Keeping all work allows us to offer accuracy and consistency.

Header Laterals--Directing the flow where it needs to go

 Each header lateral consists of a series of screen laterals connected to a central header to provide uniform flow within a vessel containing treatment media. Header laterals can be used to either distribute inflow or collect flow, depending on their location within a vessel.


Header laterals promote even distribution while also avoiding flow/pressure concentrations. Each header lateral consists of a series of screen laterals connected to a central header to provide uniform flow within a vessel containing treatment media.

We build header laterals to your specifications for material, wire, and rod size, and an open area to accommodate your media retention and flow rate requirements.

No matter the final design, you can count on a header or hub lateral that will require minimal maintenance and provide exceptional durability.

Header Laterals--Directing the flow where it needs to go

Stainless Steel Filter Housing--Industrial Water Filters

 Water quality in industrial facilities ensures that your equipment can be effectively maintained in good condition. In order to ensure that the water you use is completely free of substances, it is strongly recommended that you use an industrial water filtration system in your equipment.

 
In the application of thermal power plants, treatment systems, and desalination systems, filtration is always critical. 
Today this article describes all the benefits of our industrial water filters--stainless steel filter housing.


 

What is Industrial Water Filter?
What is Stainless Steel Filter Housing?


An industrial water filter is a kind of equipment. The water filtration system removes impurities from the original raw water source. The system is installed in place on the production line to provide the correct quality of water.
Industrial filters can remove all kinds of impurities. These materials include particles, metals, chemicals, sediments, odors, minerals and other impurities.
Stainless Steel Filter Housing is for use with select filter cartridges. that can be used across various industries for an array of filtration requirements, such as petroleum, chemical, machinery, metallurgy, textile, printing and dyeing, electroplating, medicine, food, and other industries.

 

What types of Industrial Water Filtration?



Bag Filter Housing

Our bag filter housing also names bag filter vessel, including single bag filter housing and multi bag filter housing. It offers a wide range of bag filter housing designs with high flow capacities and contaminant holding capabilities, such as stainless steel bag filter housing, #2 bag filter housing, liquid bag filter housing, bag filters for water treatment.

Bag Filter Housing
 

Basket Strainers Filter Housing

All our basket strainers are made of stainless steel( 316 and 304), and carbon steel.
The basket strainers will protect your equipment effectively via filtering the unwanted solids from process liquids.
The basket strainer elements in every industry basket strainers are also made of stainless steel and can be reusable, so you will save a lot on the filter element replacement.

Basket Strainers Filter Housing
 

Self Cleaning Filter Housing

With excellent corrosion resistance, the self-cleaning filter is a highly versatile machine to filter effectively from chocolate and honey to water and oil. We commonly supply several types, such as self-cleaning water filters, self-cleaning air filters, self-cleaning oil filters.

Self Cleaning Filter Housing
 

What are the Best Materials for Industrial Water Filter Housing?

 

Choosing the right material of filter housing for your application is crucial to smooth operation. Water temperature, flow rate, various filter specifications, etc, should all be considered when selecting a housing.
Stainless Steel is among the best materials and it has carbon in low quantities of between 0.03% to 1% with iron. It offers the best corrosion resistance. Especially for high salty water applications, such as seawater desalination and acid.


 
Thanks for having a look at our sharing of industrial water filters. If you want to learn more about water filters, please feel free to us: admin@steellong.com  or leave message to us now.

Koi Pond Filter System

 A filter is a critical part of a Koi pond. 

Why is it so important? Because for a koi, a pond without a filter is like living in a room with no toilet.


Why do you need a filter for your Koi pond?

Koi spend the entirety of their lives in a pond; and they eat, sleep, and poop there. Imagine if you spent your entire life in 1 room. You would quickly have lots of trash and leftover food and—would need to go to the bathroom.
If you put yourself in a Koi’s position, it is easy to understand why a filter is critical for a pond.
Every Koi pond must have an appropriate filter system so that the Koi can live healthily and comfortably.
 

Types of filter systems

There are many types of mechanical filtration. Sieve Filter and Rotating Drum Filter are very popular nowadays. They both use 200–300 micron-sized screens to filter water. Any small particles will be captured through this system, and you get crystal clear water.
 

How to size your filter

It is highly recommended to double the size of your filter for your pond. In other words, if your pond is 1000 gallons, please install a filter that handles 2000 gallons. The size of your filter should ideally be based on the Koi population and how much waste they are expected to produce. But it is not easy to see the waste volume; so just go at least twice as big as your pond size.
 

Our Recommended Pond Filtration Products

These items help keep your koi’s environment clean and healthy so you can enjoy your koi pond for years to come.
Sieve Filter for Koi pondRotating Drum Filter for Koi pond

Which industries most need filtration technology?

 From the food we eat to the water we drink to the oil that powers our cars, most substances we use require some form of filtration. As raw materials are converted to usable goods, solids must be separated from liquids; wastes set aside, and reusable materials recycled.



As economies grow and populations expand, a few industries are fueling the industrial filtration market. Given growing demands, these industries must adapt with increasingly efficient tools—filters.

Here are a few industries' processes that most need filtration technology:
 

1. WATER TREATMENT

 
Because so many industries rely on water and must comply with water quality standards, water treatment is one of the most prominent filtration applications.
The clear water must pass through a filtration process, which may include various wedge wire screens and centrifuges that remove sand, dust, bacteria and viruses.
 

2. CHEMICALS

 
From disinfectants to fertilizers, nearly every modern chemical requires some type of filtration during its production. The specific process varies by chemical type and manufacturer, but in most cases, particle filtration is a key step. And final products also are filtered—often with a centrifuging process—to comply with regulations and prevent contamination.
 

3. PHARMACEUTICALS

 
Common over-the-counter drugs and life-saving medications alike must pass rigorous quality control tests. These tests detect bacteria, viruses, dust, and a host of other particulates that must be removed using a collection of filtration techniques.
 

4. BIOTECHNOLOGY

 
Biological processes are harnessed to sustainably produce a wide range of goods, including food, medicine, and fuels. In each of these applications, desired products must be filtered before use.
 

5. FOOD PROCESSING

 
The food and beverage industry leverages some of the most widely recognized filtration processes. These processes include the separation of milkfat from dairy products; centrifuging crystallized sugar; washing, separating, and dewatering grains in breweries and distilleries, etc.
 

So why is filtration important for industrial applications?

1. Protecting Equipment from Ingesting Harmful Contaminants
2. Removing Contaminants to Purify air and gas streams
3. Protecting Personnel and the Work Environment
4. Separating and Isolating Desirable Product from the Air Stream

We are the manufacturer of wedge wire screen filter elements in China. Filtration scheme design, drawing design, filter element design, production and processing, quality inspection, transportation, after-sales, and one-stop service, we have our own designers and factories, which can provide one-stop service, save intermediate costs, and better serve customers.

wedge wire screen filter elements manufacturerwedge wire filter screen for industry

Different Filter Requirement about Food & Beverage Industry

 Filtration is an essential element in the Food and Beverage Industry. Apart from ensuring products are safe to consume, filtration also impacts the taste and prolongs the shelf life of foods and beverages subject to spoilage. 

Whether you own a restaurant, operate a food processing plant, brew beer, or make wine, rowse filter options below, Contact us if you have any different ideas.
We manufacture filter elements and custom filter services for a wide variety of food and beverage applications, including:

Foods:

 

Beverages:

Peanut Butter
Corn Syrup
Lard
Dextrose
Chocolates
Jellies & Condiments
Milk Sugar
Edible Oils
Soybean Concentrate
Extracts
Dairy Products
 Beer
Wine
Spirits
Liquor & Tea Liquor
Soda
Juice
Cider
City & Well Water
Bottled Water
Milk
Coffee

 


Laute Tun False Bottom for Brewery

Laute Tun vessels are used in the craft beer brewing process between the mash tun and the brew kettle.  The lauter tun separates the barley husks from the clear liquid wort. The barley husks provide a natural filter bed through which the wort is strained and drains out of the lauter tun as a clear liquid.

Laute Tun False Bottom for Brewery

Sterile Filtration Systems for The Diary Industry

Like ice cream, butter, cheese, milk, chocolate, and yogurt, Dairy processing plants, require sanitary filters due to stringent industry standards. We provide the stainless steel Self-cleaning Filter housing for the Diary Industry and can customize the filter solution for you.
Stainless Steel Filter Housing is for use with select filter cartridges. that can be used across various industries for an array of filtration requirements. 

Sterile Filtration Systems for The Diary Industry

Cartridge Filters and Bag Filters for sterile air/gas filtration

Cartridge filters and bag filters are made of polished stainless steel for sterile filtration. 
Applications include dairy, food and beverage processing, sterile filtration for pharmaceuticals, and sterile air/gas filtration.

Cartridge Filters and Bag Filters for sterile air/gas filtration

Self-cleaning Filter for General Food & Beverage

Automatic Backwashing Filter housings are frequently used throughout food and beverage applications due to their ability to achieve high water quality at reduced operating costs. Designed with our very own patented technology, these self-cleaning filters backwash with a low volume of liquid, offering a highly productive yet labor-free solution for food and beverage applications.  
Self-cleaning Filter for General Food & Beverage

In addition to the superior quality of our filter media, our selection of food and beverage filtration products has undergone all necessary testing to ensure they are safe for use in their intended applications.
So if you are in Food & Beverage Industry, if you need the filter products or filter system, please contact us at any time.

Filter Method for Industrial Wastewater Treatment

 Industrial wastewater presents some significant purification challenges before it can be reused or released into the environment. Industrial wastewater treatment is required to remove contaminants and ensure that industries are fully compliant with regional industrial wastewater treatment standards. Wastewater treatment also helps companies save money by enabling the reuse of water in their industrial processes and minimizing waste processing costs.


Effective industrial wastewater treatment can produce both clean and reusable water, as well as reduce overall waste production. 


Types of Filtration Systems Used for Wastewater Applications: 


1. Particle Filtration

When it comes to wastewater treatment, particle filtration is commonly one of the first steps in the treatment of contaminated wastewater. 
Three common filter types for particle filtration are bag filterscartridge filters, and self-cleaning filters.

 

bag filter for industry wastewater treatment


2. Membrane Filtration

When the highest water quality is required, it is common to see membrane filtration systems being used.
Three common types of membrane filtration are osmosis, ultrafiltration, and microfiltration.


Selecting the Right Liquid Filtration System and Filters

First, micron-size requirements will vary depending on the size of the particles needing to be removed from the wastewater. Another aspect of choosing the right filter is the chemical resistance required by the filter. A few other aspects to be considered include the efficiency required of the filter, possible changes in filter media, and sterilization cycles within the system.


Filtration companies must be able to understand your industry and the processes when it comes to optimizing your wastewater filtration choice. 
YUBO Filtration is that company, so you can choose us if you want to know the filtration system used for your industry.

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